Proton Products Measurement and Control Systems Proton Products Measurement and Control Systems

PRODUCTION LINE CONTROL SYSTEMS

SL Series speed and length gauges


NEXiSTM Series controllers are industrial production line control systems, which offer:

 

- easy integration into virtually any type of extrusion process

 

- four relay outputs, 2 analogue outputs

 

- USB, RS232 and CANbus connectivity

 

- independent tolerance settings, shrinkage setting, alarm functions, speed input.

 

- simple connection to Proton diameter, capacitance and speed/length gauges

 

CS2G

The NEXiSTM CS2G monitors product dimensions or capacitance, and outputs control data to production equipment, ensuring preset limits are not exceeded, making it ideal for cable insulation, jacketing, tubing and many other applications.

 

The CS2G is also compatible with other manufacturers’ measurement gauges.

 

CS3G

The advanced CS3G features and LCD backlit display, password protection, product presets, graphical FFT, graphical SPC, statistics, and flaw detection, and an integrated auto-adaptive PID controller.

Operators can control product presets, and a range of statistical data settings, as well as standard settings.

 

Multiple line control configurations are available, including diameter and wall thickness control using core, hot and cold diameter with automatic shrinkage, as well as simultaneous capacitance display.

 

PRODUCTS:
CS2G, CS2G-XY, CS2G-CAP, CS3G, CS3G-XY, CS3G-WT, CS3G-HC
[More photos]

PRODUCT SPECIFICATIONS

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NEXiS™ CS2G and CS2GXY
Screen   2 Rows - 7 Segment, 5 Digit; Upper Row 20.32 mm (0.8 inch), Lower Row 12.7 mm (0.5 inch)
Weight   2.5 kg (5.5 lbs)
Gauge dimensions  

LxWxH 230 x 213.1 x 128.5 mm (9.1” x 8.4” x 5.1”) [Download dimensional diagram]
Power supply   85 ~ 264 VAC rms, 47 ~ 440 Hz, 1 A max (rms) @ 115 VAC, 35W max.
Temperature range   5oC ~ 45oC (41oC ~ 113oF)
Protection rating   IP50
Relative humidity   90% 38oC (105oF)
Serial I/O  

RS232 / USB, CANbus
Speed input  

Analogue Input or Pulse Input.

Speed Input required for control output or if DG gauge in HELIX mode.
Analogue Speed Input: 0 ~ 50 Vdc; selectable; User-programmable to required diameter range.
Pulse Speed Input: 0 ~ 30 Vdc; selectable. Maximum frequency 250 kHz.
PID control output   1 x Solid State Control Output: ± 10V , 10 mA. Output resistance <10 Ω. Resolution: 12 bits.
Relay contacts   4 x Volt Free Max Rating 50 Vdc, 30 VAC; Current rating 500 mA;
ON resistance <0.1 Ω at 100 mA; OFF resistance >10 Mega-Ohms
Programmable relays   Each relay programmable to one of 8 options: XY upper tolerance exceeded,
XY lower tolerance exceeded, Gauge OK, SSFD, X upper tolerance exceeded,
X lower tolerance exceeded, Y upper tolerance exceeded, Y lower tolerance exceeded.
Analogue O/P 1   16 Bit 10 Vdc 2mA - Selectable ØX or ØXY; User-programmable to required diameter range
Analogue O/P 2   16 Bit 10 Vdc 2mA - ØY or ±10 Vdc Average Error; User-programmable to required diameter range
ACA control   Advanced Control Algorithm

 

NEXiS™ CS2G-CAP for CG Series capacitance gauges
Screen   2 Rows - 7 Segment, 5 Digit; Upper Row 20.32 mm (0.8 inch), Lower Row 12.7 mm (0.5 inch)
Display resolution   0.1 pF/m
Weight   2.5 kg (5.5 lbs)
Gauge dimensions  

LxWxH 230 x 213.1 x 128.5 mm (9.1” x 8.4” x 5.1”) [Download dimensional diagram]
Power supply   85 ~ 264 VAC rms, 47 ~ 440 Hz, 1 A max (rms) @ 115 VAC, 35W max.
Temperature range   5oC ~ 45oC (41oC ~ 113oF)
Protection rating   IP50
Relative humidity   90% 38oC (105oF)
Serial I/O  

RS232 / USB, CANbus
Speed input  

Analogue Input or Pulse Input. Required for using control output.
Analogue Speed Input: 0 – 50 Vdc; selectable; User-programmable to required capacitance range.
Pulse Speed Input: 0 – 30 Vdc; selectable. Maximum frequency 250 kHz.
Presets   Required Capacitance, Capacitance Error, Upper Tolerance, Lower Tolerance, Control Output %
PID control output   1 x Solid State Control Output: ± 10V , 10 mA. Output resistance <10 Ω. Resolution: 12 bits.
Relay contacts   3 x Volt Free Max Rating 50 Vdc, 30 VAC; Current rating 500 mA;
ON resistance <0.1 Ω at 100 mA; OFF resistance >10 Mega-Ohms
Programmable relays   Each relay programmable to one of 3 options:
Capacitance Gauge OK, Upper tolerance exceeded, Lower tolerance exceeded
Analogue O/P 1   16 Bit 10 Vdc 2mA - Actual Capacitance; User-programmable to required capacitance range
Analogue O/P 2   16 Bit 10 Vdc 2mA - ±10 Vdc Capacitance Deviation; User-programmable to required range
ACA control   Advanced Control Algorithm

 

NEXiS™ CS3G
Screen   Graphical B/W back-lit LCD display. 320 by 240 pixels. 120 mm x 85 mm (4.72 inch x 3.35 inch)
Weight   2.5 kg (5.5 lbs)
Gauge dimensions  

LxWxH 230 x 213.1 x 128.5 mm (9.1” x 8.4” x 5.1”) [Download dimensional diagram]
Power supply   85 ~ 264 VAC rms, 47 ~ 440 Hz, 1 A max (rms) @ 115 VAC, 35W max.
Temperature range   5oC ~ 45oC (41oC ~ 113oF)
Protection rating   IP50
Relative humidity   90% 38oC (105oF)
Serial I/O  

RS232 / USB, CANbus
Speed input  

Analogue Input or Pulse Input.

Speed Input required when using control output or if DG gauge in HELIX mode.
Analogue Speed Input: 0 ~ 50 Vdc; selectable; User-programmable to required diameter range.
Pulse Speed Input: 0 ~ 30 Vdc; selectable. Max. frequency 250 kHz.
PID control output   1 x Solid State Control Output: ± 10V , 10 mA. Output resistance <10 Ω. Resolution: 12 bits.
Relay contacts   3 x Volt Free Max Rating 50 Vdc, 30 VAC; Current rating 500 mA;
ON resistance <0.1 Ω at 100 mA; OFF resistance >10 Mega-Ohms
Programmable relays   Each relay programmable to one of 10 options: XY upper tolerance exceeded, XY lower tolerance exceeded, Gauge OK, SSFD, X upper tolerance exceeded, X lower tolerance exceeded, Y upper tolerance exceeded, Y lower tolerance exceeded, Ovality upper tolerance exceeded, Ovality lower tolerance exceeded.
Analogue O/P 1   16 Bit 10 Vdc 2mA - Selectable ØX or ØXY; User-programmable to required diameter range
Analogue O/P 2   16 Bit 10 Vdc 2mA - ØY or ±10 Vdc Average Error; User-programmable to required diameter range
ACA control   Advanced Control Algorithm
SPC control   SPC data is used to determine a reduction or increase in the Set Point
SPC   Graphical SPC - Displays Histogram, CP, CPk
FFT   Graphical FFT – Displays Frequency & Amplitude of Variation
SSFD   Single Scan Flaw Detection – Detects Lumps and Neckdowns
Presets   Nominal, +Tol, -Tol, +Flaw, -Flaw
Product recipes   50 sets of product presets (Product Recipes) can be stored in the CS3G memory.

DOWNLOAD DATASHEETS: CS2G, CS2gXY, CS2G-CAP (PDF):
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DOWNLOAD DATASHEETS: CS3G (PDF):
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Chinese/ZhongwenZhongwen/Chinese
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PRODUCT PHOTOS

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CS2GXY CS2GXY CS2GXY
CS3G   CS3G
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